Everything Your Foundry Needs, In One Platform.
Five powerful modules built specifically for the foundry and casting industry — from shop floor to management office.
Production Management
Complete shop-floor control from heat planning to finished castings
Core Features
- Production Order Management
- Real-time Progress Tracking
- Work Order Generation
- Production Scheduling
- Batch & Serial Tracking
- Heat & Pour Management
Advanced Capabilities
- Machine Assignment & Routing
- Multi-shift Operations
- Scrap & Rejection Analysis
- OEE & Efficiency Dashboards
- Operator Performance Reports
- Customer Order Linkage
Inventory Management
Smart raw material control with auto-reorder and waste reduction
Core Features
- Raw Material Stock Management
- Auto Reorder & Low-stock Alerts
- Supplier Management
- Purchase Order Tracking
- FIFO / LIFO Costing
- Material Consumption Reports
Advanced Capabilities
- Barcode & QR Scanning
- Multi-warehouse Support
- Bill of Materials (BOM)
- Alloy Charge Calculations
- Scrap & Return Tracking
- Inventory Valuation
Maintenance Management
Preventive & corrective maintenance to maximise machine uptime
Core Features
- Preventive Maintenance Schedules
- Breakdown Request & Tracking
- Machine Health Monitoring
- Spare Parts Inventory
- Maintenance Cost Tracking
- Technician Assignment
Advanced Capabilities
- MTBF & MTTR Analytics
- Predictive Maintenance Alerts
- Inspection Checklists
- Calibration Reminders
- Downtime Root-cause Analysis
- Maintenance History Log
Quality Control
End-to-end inspection, SPC, and customer compliance management
Core Features
- Incoming & In-process Inspection
- Final Inspection & Release
- Non-conformance Management
- Rejection & Rework Tracking
- Customer Complaint Register
- Inspection Checklists
Advanced Capabilities
- SPC & Control Charts
- CAPA Management
- IATF / ISO Compliance Reports
- Dimensional Analysis
- Photo & Document Attachments
- Quality Cost Analysis
PLC & Machine Integration
Connect your factory floor hardware for real-time data acquisition
Core Features
- PLC Data Acquisition (OPC-UA)
- Machine Counter Integration
- Temperature Sensor Monitoring
- Automated Production Counts
- Alarm & Event Capture
- Live Machine Status Boards
Advanced Capabilities
- SCADA-level Dashboards
- Energy Monitoring
- Modbus / RS485 Support
- IoT Sensor Integration
- Historical Trend Analysis
- Custom Alert Thresholds
Work With AI.
Smart Foundry. Smarter Decisions.
Foundry Manager comes with built-in AI capabilities that learn from your data, provide actionable insights, and help you run your foundry more efficiently — every single day.
- Predict production output
- Forecast demand
- Plan resources better
- Predict machine failures
- Maintenance due alerts
- Reduce unplanned downtime
- Identify defect patterns
- Risk prediction & alerts
- Improve product quality
- Analyze cost drivers
- Suggest saving opportunities
- Optimize material usage
- Ask questions in natural language
- Get instant insights
- Make faster decisions
I analyze your data and help you make better, faster decisions.
18.35 MT
AI in Action
AI predicts demand based on historical data and trends.
AI detects early signs of failure from machine data.
AI analyzes patterns and flags high-risk jobs.
AI identifies areas where you can reduce cost.
Business Benefits
AI turns data into actionable insights.
Optimize resources and eliminate waste.
Detect issues early and ensure consistency.
Automate analysis and save valuable time.
Predict issues before they impact production.
Use AI insights to grow your business confidently.
Ready to transform your foundry operations?
Schedule a personalised demo with our foundry specialists — see the platform live with your own data.